At the heart of our operation is the mission to transform industrial by-products into valuable resources. The process begins with procuring raw materials from leading steel manufacturers: Jindal Steel and Power Limited (JSPL) Raigarh supplies us with Steel Melting Shop-processed slag (SMS-processed slag), and JSW delivers Electric Arc Furnace slag (EAF slag). Once this slag arrives from their respective dumping yards, it embarks on a meticulous journey at our slag crushing unit.
The raw slag, often in large boulders up to 200mm in size, is fed into a hopper where it's crushed down using a jaw crusher, reducing it to a manageable size of 40mm. From here, it enters a screening stage, where the slag is separated based on size. Material below 12mm heads directly into the high-magnet separator, while material above 12mm is sent back into the syndicator for further crushing.
Once resized, the under-12mm slag undergoes magnetic separation. The high-magnet separator efficiently pulls out non-MEG elements, leaving behind pure iron-rich slag. The remaining iron is then passed through a low-magnet separator for final refinement, ensuring only the finest quality iron is extracted.
With the process completed, the once-discarded slag is transformed into a valuable finished iron product, ready to be reintroduced into the production cycle—an example of efficient, sustainable resource recovery.
This raw material undergoes crushing, screening, and magnetic separation in Process 1, where non-MEG elements are separated from iron. The result is a high-quality product that serves as the foundation for the next stage of refinement.
But the journey doesn't stop there. To further enhance the grade and shine of the iron, the final product from Process 1 is sent to Process 2 at our pulveriser processing plant. The iron product is placed into a hopper and, via conveyor, is fed into the pulveriser. Here, advanced technology increases the grade of the iron, making it ready for market.
This second stage yields two distinct products:
Through this two-step process, we ensure that every ounce of slag is transformed into a high-quality iron product, contributing to both sustainability and industrial excellence.